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Unisub Production Jig Sublimation Instructions

1 minute : 30 seconds

400°F (204°C)

Light

OUR INSTRUCTIONS ARE BASED ON USING A DK20S, DK3110 AND/OR A COUNTER TOP CONVECTION OVEN. TIMES AND TEMPERATURES WILL VARY DEPENDING ON WHICH EQUIPMENT YOU USE.

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Detailed Instructions

Substrate U5929, U4104, U4245, U4246, U4247, U4248, U4249, U4104, U5935,
Temperature 400°F (204°C)
Time (min:sec) 1:30
Pressure Light
Additional Heat Tape
Recommended Paper DyeTrans Multi-Purpose or TexPrint
Heat Press Instructions

Hover transfer under open heat press for 10 seconds to dry excess moisture.

Required: ID Tag Production Jig U5929 for use with1.125”x 2” ID Tags U5588, U5916


1) Using the Production Jig digital template (available in PartnerNet), set up your artwork allowing for up to 24 Unisub ID tags. Print your transfers on legal size, 8 1/2” x 14” paper. Attach a few small pieces of heat tape to the jig and transfer to keep them aligned. (Some printers allow for a larger margin in one direction or another. You may need to shift your transfer sheet to align with the jig. For future reference, we suggest saving a copy of the template and digitally altering the file to custom fit your printer.) Lay the transfer sheet and jig down on the included backer board. Now insert your double-sided Unisub ID tags into the jig.



2) Lay your second transfer on top of the set up items and align the transfer. Using a few pieces of heat tape, adhere the transfer to the jig and backer board to keep all items together and aligned. The jig and ID tags should now be sandwiched between the two transfers.



3) Lay the set of items face up on a heat press at 400° with firm pressure. The sublimation process should take roughly 1 minute and 30 seconds.



4) Remember your materials are HOT! Once cooled, carefully remove the top transfer and ID tags from the jig. You now have increased your volume production level!

Adjust the pressure on the heat press before setting up the items for sublimation. Let the backer board cool before adding the materials.

Pressure Cheat Sheet

Contact Level
PSI
Press Dial Level
Average Human Resistance Felt
Contact Pressure
10-15 psi
1 on press dial
where the platen just makes physical contact with product
Light Pressure
20 psi
2 on press dial
resistant with one arm pressing down, easy with two arms
Medium Pressure
40-60 psi
3-5 on press dial
resistant with two arms pressing down, doesn’t require usage of shoulders
Heavy Pressure
80 psi
6 and up on dial
very resistant with two arms pressing down, requires lifting of elbows and shoulders to lock in place
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